45 results listed
This study includes device design and design for
determining the performance of rigid round thin wires
under a bending rotating fatig load over a given lifetime.
Small diameter wires are thin wires with a diameter equal
to or greater than 1.60 mm (0.63 inch). Bending rotating
fatig tester ensures that the wire is rotated at constant
speed and subjected to constant amplitude bending
deformation. For this purpose, the wire retaining pliers
are parallel to each other and the wire between the pliers
is 180° paralel. After the speed is entered to the driver, the
AC motor power is started by means of the belt-pulley and
then transferred to the gears with the help of the cardan
shaft. The number of cycles is transmitted to the counter
by the encoder and recorded. The number of cycles can be
generated in response to the bending deformation applied.
The test device was reproducible and healthy.
International Iron & Steel Symposium
UDCS
Emre Demirci
Hayrettin Ahlatçı
Yavuz Sun
Yunus Türen
Hüseyin Koymatcık
—In the aim of this study; the determination of life in
steel materials used in different temperature conditions in
thermal power plants has been conducted. In these systems, basic
steels with low C levels are use at low temperatures and Cr-Mo
added special series steels are use at high temperatures. In cases
where the creep resistance is of great importance, the choice of
material according to the level of creep resistance comes to the
fore. In the industry, non-destructive testing methods have been
develop in order to conduct investigations in the actively working
systems. There are many volumetric and superficial tests in
welded joints. In the non-destructive tests carried out on the
material, with replica microstructure copying and mobile
measurements come to the fore. In this study, the determination
of life of ASTM SA192 quality steel materials, which a reactive at
low temperatures, has been studied. Replica microstructure was
replicate through a working system and the images were
compare according to the first material. Because of this
comparison, changes in material microstructure were
determined as grain growth. Hardness and thickness values
obtained by mobile devices were also exam according to the first
material. As a result, 338C temperature and 39 bar internal
pressure in the working material, because of 140000 hours, a
17% reduction in thickness and hardness (HB) was seen a
decrease of 21%.
International Iron & Steel Symposium
UDCS
Bünyamin ÇİÇEK
Yavuz Sun
Hayrettin Ahlatçı
Yunus Türen
Material conditions are very important in systems
operating at high vapor pressure and temperatures. Cr-Mo
series special steels used in the thermal power plants of such
structures have high creep resistance and long lasting materials.
The time from the first production phase to the usage area and
subsequent welded joint processes should be carefully monitor.
The P91 and P92 series are the highest-grade creep resistance of
the steels mentioned in different standards. All stages of these
steels should be keep under control. Otherwise, they cannot meet
the desired efficiency after welding. In our study, the whole
process for the P91 steels from the beginning of the weld to the
end is summary as a technical report. For P91 materials, the
requirements for pre-welding, welding and post-welding are
explain together with the academic data. Many studies on
materials P91 have been compile and tried to form a technical
guide.
International Iron & Steel Symposium
UDCS
Bünyamin ÇİÇEK
Yavuz Sun
Hayrettin Ahlatçı
Yunus Türen
The aim of this study was to investigate the
effect of the material hardness and microstructural
characterization of the spring steels having the
qualities of 51CrV4, 54SiCr6, 55Cr3 and 60SiCr7
produced according to the heat treatment application
conditions. Fragments cut to appropriate sizes from
spring steels were subjected to hardening process for
1 hour and tempering temperature for 1.50 hour at
austenitization temperature determined from Fe-C
balance diagram. When the applied heat treatments
were evaluated generally, no differences were
observed in the structure of the spring steel as a result
of the cooling of the oil and the cooling of the
austenitization zone in different cooling environments
resulted in differences depending on the internal
structure of the mechanical properties. As a result of
the cooling process, internal stresses occurred and the
microstructure turned into a mantle, resulting in
rigidity and brittleness. This martensite structure
tempering process reduced the internal stresses of the
metallic material, the hardness fell a little and
softened.
International Iron & Steel Symposium
UDCS
Esma KESKİN
Hayrettin Ahlatçı
Yunus Türen
Mustafa Ali KÜÇÜK
Yasin SUBAŞI
The aim of this study was to investigate the
effect of the material hardness and microstructural
characterization of the spring steels having the
qualities of 51CrV4, 54SiCr6, 55Cr3 and 60SiCr7
produced according to the heat treatment application
conditions. Fragments cut to appropriate sizes from
spring steels were subjected to hardening process for
1 hour and tempering temperature for 1.50 hour at
austenitization temperature determined from Fe-C
balance diagram. When the applied heat treatments
were evaluated generally, no differences were
observed in the structure of the spring steel as a result
of the cooling of the oil and the cooling of the
austenitization zone in different cooling environments
resulted in differences depending on the internal
structure of the mechanical properties. As a result of
the cooling process, internal stresses occurred and the
microstructure turned into a mantle, resulting in
rigidity and brittleness. This martensite structure
tempering process reduced the internal stresses of the
metallic material, the hardness fell a little and
softened.
International Iron & Steel Symposium
UDCS
Esma KESKİN
Hayrettin Ahlatçı
Yunus Türen
Mustafa Ali KÜÇÜK
Yasin SUBAŞI
Carbon steels have a wide range of applications such as
construction, machine components (shafts, bolts etc.) and
transportation. Corrosion is one of the important reason for the
failure of these materials. In this study, the corrosion behavior of
hot-rolled carbon steel against dimethylformamide (DMF) was
investigated. Also, the corrosion resistance of the sample was
compared to untreated carbon steel and heat treated carbon
steel. Stress relieving heat treatment was applied at 550 ℃ for 90
minutes. Electrochemical corrosion tests were performed for all
samples. In addition, while the chemical composition of the
sample was determined by spectral analysis, microstructure
studies were carried out by an optical microscope.
International Iron & Steel Symposium
UDCS
Yasin Akgül
Hamza Simsir
Hayrettin Ahlatçı
In this study; The effect of the heat
treatment applied to the samples taken from the
domestic production gear part used in the
construction machinery, on the heavy abrasive wear
is investigated. Samples removed from the threaded
part were allowed to stand at 900 ºC for 1 hour and
then cooled by quenching. Water samples were
tempered at 400 ºC for 1.5 hours. Non-heat-treated
and heat-treated samples were subjected to abrasive
wear test against 60 mesh Al2o3 sandpaper under
40N, 80N, and 120N load. The abrasive wear
resistance of the examined domestic nail in severe
abrasive wear conditions improved by 37% in heat
treatment
International Iron & Steel Symposium
UDCS
Cemal ÖZGENÇ
Hayrettin Ahlatçı
Yunus Türen
Süleyman Yaşın
Esma KESKİN
Mustafa Ali KÜÇÜK
Yasin SUBAŞI
Burcu Çetintaş
Powder metallurgy method is production of parts widely used today. This use is widely used in many areas of the
steel materials industry, especially from powder metal parts produced by powder metallurgy method. Since these materials take the
form of the final product at the end of production without requiring any machining process. Also, these materials can be used as an
iron based bearing material because of the machine parts such as filter, cutting tool bits and they have self-lubricating property due
to its porosity. The aim of this study is; stainless steel matrix, boron carbide reinforcement in different ratios (5%, 10%, 15%)
is the production of functional graded material. For this reason, stainless steel and boron carbide powders were mixed in V-type
mixer for 3 hours. After this process, the samples were produced by means of powder metallurgy under pressure of 45 MPa at 900°C
in the hot press machine. The microstructure and boron carbide distribution of the produced samples were examined in the
SEM device and hardness measurements were made in order to observe the changes in mechanical properties. When
microstructures were examined, it was determined that boron carbides were distributed homogeneously. It was observed that the
hardness increased as the rate of support and the transition between the stages increased.
International Iron & Steel Symposium
UDCS
Batuhan Özusta
Yasin Akgül
Hayrettin Ahlatçı
Süleyman Yaşın
İsmail Esen
Yavuz Sun
Yunus Türen
In this study; Rod drew 54SiCr6 and
60SiCr7 steel’s resistance to severe abrasive wear
response were examined by the means of comparing
Si and Cr contents. The sample pieces with 10 mm
diameter and 20 mm high from the medium carbon
steels were subjected to abrasive wear test against
Al2O3 sandpaper with a particle diameter of 210 µm
under 40, 80, 120 N loads. It has been observed that
the abrasion resistance of 54SiCr6 and 60SiCr7
medium carbon steels has improved with the decrease
of Si content in the structure of steel and the increase
of Cr content at the same time.
International Iron & Steel Symposium
UDCS
Esma KESKİN
Hayrettin Ahlatçı
Yunus Türen
Mustafa Ali KÜÇÜK
Cemal ÖZGENÇ
Yasin SUBAŞI
Burcu Çetintaş
In this study; The effect of the solution and aging
heat treatments on the corrosion behavior on high chromium
cast steel samples with the compositon of 1.61% C + 25% Cr +
0.74% Si + 0.55% Mn + 0.38% Mo + 0,23% Ni + 0.15% V were
investigated. The samples solution heat treatment - rapid cooled
for 4 hours at 1150 ℃, aged for different times between 5-25 and
in cast (original) status were subjected to corrosion treatment.
Corrosion behavior was investigated by immersion method in 10%
FeCl3 and 10% H2SO4 medium. As a consequence, the least
corrosion rate was seen on the sample kept at the solution
condition and then cooled by water rapidly while higher
corrosion rates were observed on cast (original) status and aged
samples.
International Iron & Steel Symposium
UDCS
Mustafa Ali KÜÇÜK
Hayrettin Ahlatçı
Yunus Türen
Soner Arı
Yasin SUBAŞI
Süleyman Yaşın
—In this study for a teeth wire that has a
quality of 316, diameter of 0.4 mm and a tensile
strength of 800 MPa, we investigated its fatigue
behaviour in two environments: atmosphere and
3,5% NaCl using the methods of simple bending tests.
In order to do those tests we decided to use stainless
steel braces of model REF500-040-00 and calculated
the wire’s length before starting the test using the
following law: (L = (c * 2.17) +31). The tests have been
done according to the room temperature and
frequency of 10 Hz. We used the lean bias device to
perform the test which requires the fully reversible
stress (R=min/ max= −1). After that we examined
the fractured surfaces of fractured samples that were
close to the deformation limit of fatigue using SEM in
order to know their fracture mechanism. We have
observed that the corrosive environment caused the
fatigue to result in a different mechanism.
International Iron & Steel Symposium
UDCS
Rahma Shaaban
Tuğba Akçabaş
Hayrettin Ahlatçı
Yunus Türen
Yavuz Sun
Yasin SUBAŞI
Ömer Onat
Hüseyin Koymatcık
In this study, fatigue behavior of 55Cr3
metal alloy spring steel which is produced as hot and
cold was examined. Fatigue samples with a diameter
of 10 mm, extracted from 55Cr3 spring steel in
accordance with ISO 1143 standard, were subjected to
rotational bending fatigue testing of different masses
under repeated bending stresses according to a
continuous rotating neutral axis. As a result of the
investigations, the fatigue strength of 55Cr3 spring
steel decreased with hot process, while the cold
process increased.
International Iron & Steel Symposium
UDCS
Esma KESKİN
Hayrettin Ahlatçı
Yunus Türen
Hüseyin Zengin
Mustafa Ali KÜÇÜK
Yasin SUBAŞI
Heat treatment methods are the most
commonly used production steps because they can
interfere with all the mechanical properties of the
material without altering the chemical composition of
the metal in industry. Accelerated cooling is also one of
the most prominent points in the series production
process in these heat treatment methods. This method
is used in the manufacturing process of thin pearlitic
steel, double phase steel, rayon sheet steel which is used
for bainitic steel production, from construction bar to
profile in many different quality and size products. In
this study, S355J2 corrugated corrugations and
S275JR quality HEA-HEB structural section steels
were produced from hot rolled billets produced by
open casting method. Intensive inclusions were found
in both of the materials examined and it was seen that
they could not meet the mechanical strength values in
the sizes with low crushing rates. These materials,
especially those with low impact strength, have been
subjected to accelerated cooling to increase their
impact strength.
International Iron & Steel Symposium
UDCS
Fatma KÖZ
Furkan ACAR
Emre Demirci
Hayrettin Ahlatçı
Yavuz Sun
Yunus Türen
Mustafa DEMİRKAZIK
Mesut KAYMAZ
Şerafettin ÖNER
While rail steels are being developed, the main objective is to improve wear performance. For this purpose
we are continuing to work harder on the production of rail steel. However, a certain degree of hardness can
be obtained by conventional methods. Bainitic microstructural rail steels can achieve higher hardness than
conventional perlitic rail steels. In this study, it has been tried to obtain a bainitic structure with isothermal
transformation to this steel with hardened rayon steel of eutectoid alloy. Two different austenite
temperatures (850°C and 900°C) and two different bainitic transformation temperatures (350°C and 450°C)
were determined. Abrasive abrasion tests have shown that the specimen with a bryitic structure at 350°C
was annealed at 900°C compared to perlitic rayon steel, resulting in higher wear resistance.
International Iron & Steel Symposium
UDCS
Harun ÇUĞ
Hayrettin Ahlatçı
Derya BULGAN
Mustafa DONMEZ
In this study, head hardening process was applied for R260 quality rails. Microstructures of rails were carried
out using Scanning Electron Microscope (SEM). Hardness distribution of head parts were also evaluated for
two category samples (heat treatment and non heat treatment). Wear tests were performed under three
different loads (10N, 20N and 40N) in both %3.5NaCI solution and dry conditions. Worn surfaces were
characterized by Nikon Shuttlepix, Profile projector and SEM. Results clearly show that, head hardened
rails exhibited better wear performance especially under load of 10N in dry conditions.
International Iron & Steel Symposium
UDCS
M. Emre TURAN
Fazil Hüsem
Yasin Akgül
Yavuz Sun
Hayrettin Ahlatçı
In this study, the effect of boron addition at different ratios (2-38 ppm) on the microstructure
and corrosion properties of Cr-Mo steels was investigated. Square cross-sections of the boron containing
steels obtained at different ratios measuring 40×40 mm were rolled in three passes, and a deformation of
totally 200-300 percent was obtained. The rolled specimens were examined by optical microscopy and
corrosion test. Electrochemical potentiodynamic polarisation measurements were taken to evaluate
corrosion behaviours of the examined steels. Analysing the potentiodynamic corrosion test results applied
to the CrMo steels containing boron at different ratios, it is seen that there has been increase at the corrosion
rates when the boron amounts are low.
International Iron & Steel Symposium
UDCS
Cemal ÇARBOĞA
Bülent KURT
B. Demirel
Yavuz Sun
Hayrettin Ahlatçı
Engin ÇEVİK
In this study, the effect of carbon content in the
range of 0,7-0,9 on wear resistance was investigated. The
examined specimens in 5.5 mm diameter are manufactured
with drawing process. Wear tests of the cylindrical samples
with a length of 20 mm were examined in pin-on-disc type
wear tester on counter face of 1.2379 cold work tool steel
under the load of 30-60 N. The weight losses of the samples
examined increase with the increase of carbon content and
hardness. Wear Mechanism is mild wear to oxidative wear.
International Iron & Steel Symposium
UDCS
Semih Gezer
Hayrettin Ahlatçı
Çağatay Aslan
Yunus Türen
Yavuz Sun
Melike Birinci
Meryem Yıldız
Neşe ÇAĞLAYAN
Hüseyin Koymatcık
- In this study, Cr-W steels were produced by
casting then heat treatment was applied for specimens.
After the normalization process at 1100 0C for 1 hour,
samples were heated up 660 0C and 760 0C to evaluate
the effect of tempering temperature. One group of steel
were waited at 1 hour and the other group were waited
at 2 hours in these temperatures. Hardness of
specimens was measured according to the Vickers test
method. Wear tests were performed for all specimens
under the loads of 10N, 20N and 40N in dry sliding
conditions. Microstructure analysis was carried out
using Light Optical Microscope (LOM), Scanning
Electron Microscope (SEM). Results show that,
tempering temperature significantly affects the wear
behaviors of samples. These effects can be seen
especially under higher loads. And also there is a direct
proportion between wear and hardness results
International Iron & Steel Symposium
UDCS
Fatih AYDIN
Yavuz Sun
MUHAMMET EMRE TURAN
Mustafa ACARER
Hayrettin Ahlatçı
Yunus Türen
In this study, influence of grain size on degree of
sensitization and susceptibility to intergranular corrosion of
AISI 316 austenitic stainless steel was investigated. As-received
AISI 316 austenitic stainless steel samples were first solution
heat treated at 1050 oC for 0.5 h, 1.5 h and 3 h in order to obtain
different grain sizes and then, each of them was heat treated
for sensitization at 700 oC for 1h followed by water quenching.
Grain size measurements of the first set of samples were
performed by linear intercept method according to ASTM
E112 standard and the degree of sensitization was measured by
double loop electrochemical potentiodynamic reactivation
(DLEPR) test. The results showed that grain size increased as
the solution heat treatment time increased. A decrease in the
degree of sensitization was observed for the samples having
larger grains. That is to say, the increase in grain size improved
intergranular corrosion resistance.
International Iron & Steel Symposium
UDCS
Hüseyin Zengin
Yunus Türen
Hayrettin Ahlatçı
Yavuz Sun
Burak Dursun Ünsever
This study aims to investigate fatigue crack growth and fracture toughness behavior in grooved rails. R260
grade and R260 grooved grade rails were used for analysis to understand effect of rail geometry on fracture
properties of specimens. Fracture surfaces and microstructures of specimens were examined by the use of
Scanning Electron Microscope(SEM) and Nikon Shuttlepix Digital Microscope. Results show that, fracture
toughness and fatigue crack growth behavior are effected by the geometry of specimens due to plastic
deformation mechanism on head parts.
International Iron & Steel Symposium
UDCS
Fazil Hüsem
M. Emre TURAN
Hayrettin Ahlatçı
Train wheels are manufactured by forging and casting method. Cast iron wheels have advantages in terms
of cost. When vanadium element is added to the steel, it has mechanical properties enhancing properties.
Repetitive heat treatment contributes to the breakdown of the carbides in the grain boundaries and an
increase in strength can be observed at this point. In this study, microstructure, mechanical properties and
wear behaviors of train wheel steel produced by casting method under laboratory conditions with a train
wheel obtained by forging method were investigated.
International Iron & Steel Symposium
UDCS
Harun ÇUĞ
Hayrettin Ahlatçı
Ercan CANDAN
Damascus steels are produced by traditional methods and mostly used in the construction of decorative tools.
This study aims to investigate wear and mechanical behaviors of damuscus steels which are exposed
different forging type. Wear tests were applied for two different category of samples under the loads of 30N
and 40N. In addition to wear tests, tensile test was carried out to understand the influence of forging type on
mechanical behavior in this quality steel. Results show that, wear performances are changed with forging
process and best wear resistance could be seen under loads of 30N for all samples.
International Iron & Steel Symposium
UDCS
Eren SALIS
Umit YAVUZ
Nurdan KUCUK
Fazil Hüsem
Hayrettin Ahlatçı
Memis ISIK
Pınar UYAN
In this work we measure and estimate,
experimentally and numerically, approximate fatigue strengths
of steel filaments of 0.25 mm diameter with 80% C by the pure
bending test method. All fatigue tests have been realized at
room temperature and at a frequency of 10 Hz via a custom
manufactured pure bending tester of which the fully reserved
strain value, R = εmin/εmax, is −1. The applied value of cyclic
deformation, ε, has been chosen from the range 0.46-1.07. The
plots of S-N (Strain–Cycle) curves are based on high fatigue
cycle (HFC) lives that are greater than or equal to 106 cycles.
International Iron & Steel Symposium
UDCS
Hüseyin Koymatcık
Hayrettin Ahlatçı
Yunus Türen
Yavuz Sun
SAİT ÖZÇELİK
The aim of this study is to investigate the effect of nitration and nitrox process on wear performances of tool
steels. For this purpose, samples were seperated as two categories. One group was exposed to nitration
process in salt bath at 530 0C during 6 hours. For other group, nitrox process was applied at 4900C during
2 hours after nitration. Reciprocating wear test was performed for all specimens under the loads of 10N,
20N and 40N according to the ASTM G99 standard. Microstructures and worn surfaces of specimens were
analysed using Scanning Electron Microscope (SEM). Results show that, wear performances of specimens
exhibit difference when they are exposed nitration and oxidation process. And also they show better
performance under the lower loads.
International Iron & Steel Symposium
UDCS
M. Emre TURAN
Mustafa ACARER
M.Karakus
Hayrettin Ahlatçı
Yunus Türen
Yavuz Sun
Bu çalışmada, patlamalı kaynak tekniği ile üretilmiş alüminyum-çelik-alüminyum tabakalı kompozit numunelerin, plaka
yorulma cihazı ile, yorulma davranışı incelenmiştir. Kompozit imalatında, 0.5 mm kalınlığında 1110 kalite çelik ve 1.5
mm kalınlığında 1050 kalite alüminyum saclar kullanılmıştır. Tabakalı kompozitlerle imal edilen plaka parçalar dinamik
yüklemelere maruz kaldığı için yorulma davranışının bilinmesi önem arz etmektedir. Tabakalı kompozitler özellikle plaka
halde kullanıldığından Şekil 1’de görülen plaka yorulma test numunesi Şekil 2’de verilen plaka yorulma test cihazı ile
incelenmiştir.
International Symposium on Light Alloys and Composite Materials
UHAKS
Sakine Obuz
Gülcan Çetin
Fikri Günsur
İlayda Şahin
Furkan ACAR
Sait Özçelik
Mustafa ACARER
Süleyman Yaşın
Yunus Türen
Yavuz Sun
Hayrettin Ahlatçı
Bu çalışmada; %0,5 Sn ve %0,5 Pb ilaveli AM60 magnezyum alaşımının mikroyapı ve mekanik özellikleri, optik
mikroskop ve çekme testi cihazı kullanılarak incelendi. Döküm işlemi Şekil 1’ deki dört kademeden oluşan 300 °C ye
ısıtılmış kademeli kalıp içerisinde yapıldı. Alaşım elementleri hassas terazide tartılarak ayarlandı. Tablo 1’ de alaşımların
kimyasal analizleri görülmektedir. Metalografik incelemeleri yapılmak üzere numunelerin yüzeyleri sırası ile 320, 400,
600 ve 800 mesh zımparalar ile saf su kullanılarak zımparalama ve 1μm alümina pasta kullanılarak polisaj keçesinde
parlatma işlemine tabi tutuldu ve %75 etilen glikol, %24 saf su, %1 HNO3 karışımı ile dağlandı. Çekme deneyleri için
numuneler ASTM E 8M-99 standardına göre hazırlandı. Çekme deneyi uygulaması için ise 5 ton çekme kapasitesine
ayarlanabilen çekme cihazında ve 0,5 mm/dk çekme hızında yapıldı. Sertlik deneyi numuneleri çekme çubuğundan 8x5
boyutlarında çıkartıldı ve yüzeyleri zımparalanarak parlatıldı. 1 mm çaplı elmas kare piramit uç ve 50 N yük uygulanarak
Vickers cinsinden sertlik değerleri elde edildi.
International Symposium on Light Alloys and Composite Materials
UHAKS
Levent Elen
Mehmet Ünal
Özcan Büyükgenç
Bünyamin ÇİÇEK
Ferdi Yıldırım
Yavuz Sun
Yunus Türen
Hayrettin Ahlatçı
Erkan Koç
Bu çalışmada; %0,5 Sn ve %0,5 Pb ilaveli AM60 magnezyum alaşımının mikroyapı ve mekanik özellikleri, optik
mikroskop ve çekme testi cihazı kullanılarak incelendi. Döküm işlemi Şekil 1’ deki dört kademeden oluşan 300 °C ye
ısıtılmış kademeli kalıp içerisinde yapıldı. Alaşım elementleri hassas terazide tartılarak ayarlandı. Tablo 1’ de alaşımların
kimyasal analizleri görülmektedir. Metalografik incelemeleri yapılmak üzere numunelerin yüzeyleri sırası ile 320, 400,
600 ve 800 mesh zımparalar ile saf su kullanılarak zımparalama ve 1μm alümina pasta kullanılarak polisaj keçesinde
parlatma işlemine tabi tutuldu ve %75 etilen glikol, %24 saf su, %1 HNO3 karışımı ile dağlandı. Çekme deneyleri için
numuneler ASTM E 8M-99 standardına göre hazırlandı. Çekme deneyi uygulaması için ise 5 ton çekme kapasitesine
ayarlanabilen çekme cihazında ve 0,5 mm/dk çekme hızında yapıldı. Sertlik deneyi numuneleri çekme çubuğundan 8x5
boyutlarında çıkartıldı ve yüzeyleri zımparalanarak parlatıldı. 1 mm çaplı elmas kare piramit uç ve 50 N yük uygulanarak
Vickers cinsinden sertlik değerleri elde edildi.
International Symposium on Light Alloys and Composite Materials
UHAKS
Levent Elen
Mehmet Ünal
Özcan Büyükgenç
Bünyamin ÇİÇEK
Ferdi Yıldırım
Yavuz Sun
Yunus Türen
Hayrettin Ahlatçı
Erkan Koç
Bu çalışmada; %0,5 Sr ve %0,5 TiB ilave edilen magnezyum alaşımının mikroyapı ve mekanik özellikleri, optik
mikroskop ve çekme testi cihazı kullanılarak incelendi. Döküm işlemi Şekil 1’ deki dört kademeden oluşan 300 °C ye
ısıtılmış kademeli kalıp içerisinde yapıldı. Alaşım elementleri hassas terazide tartılarak ayarlandı. Tablo 1’ de alaşımların
kimyasal analizleri görülmektedir. Metalografik incelemeleri yapılmak üzere numunelerin yüzeyleri sırası ile 320, 400,
600 ve 800 mesh zımparalar ile saf su kullanılarak zımparalama ve 1μm alümina pasta kullanılarak polisaj keçesinde
parlatma işlemine tabi tutuldu ve %75 etilen glikol, %24 saf su, %1 HNO3 karışımı ile dağlandı. Çekme deneyleri için
numuneler ASTM E 8M-99 standardına göre hazırlandı. Çekme deneyi uygulaması için ise 5 ton çekme kapasitesine
ayarlanabilen çekme cihazında ve 0,5 mm/dk çekme hızında yapıldı. Sertlik deneyi numuneleri çekme çubuğundan 8x5
boyutlarında çıkartıldı ve yüzeyleri zımparalanarak parlatıldı. 1 mm çaplı elmas kare piramit uç ve 50 N yük uygulanarak
Vickers cinsinden sertlik değerleri elde edildi.
International Symposium on Light Alloys and Composite Materials
UHAKS
Levent Elen
Yunus Türen
Melek YILKI
Bünyamin ÇİÇEK
Ferdi Yıldırım
Yavuz Sun
Hayrettin Ahlatçı
Mehmet Ünal
Erkan Koç
Bu çalışmada; %0,2 ve %1 oranlarında Sb ilave edilen AZ91 magnezyum alaşımının mikroyapı ve mekanik
özellikleri, optik mikroskop ve çekme testi cihazı kullanılarak incelendi. Döküm işlemi Şekil 1’ deki dört kademeden
oluşan 300 °C ye ısıtılmış kademeli kalıp içerisinde yapıldı. Alaşım elementleri hassas terazide tartılarak ayarlandı. Tablo
1’ de alaşımların kimyasal analizleri görülmektedir. Metalografik incelemeleri yapılmak üzere numunelerin yüzeyleri
sırası ile 320, 400, 600 ve 800 mesh zımparalar ile saf su kullanılarak zımparalama ve 1μm alümina pasta kullanılarak
polisaj keçesinde parlatma işlemine tabi tutuldu ve %75 etilen glikol, %24 saf su, %1 HNO3 karışımı ile dağlandı. Çekme
deneyleri için numuneler ASTM E 8M-99 standardına göre hazırlandı. Çekme deneyi uygulaması için ise 5 ton çekme
kapasitesine ayarlanabilen çekme cihazında ve 0,5 mm/dk çekme hızında yapıldı. Sertlik deneyi numuneleri çekme
çubuğundan 8x5 boyutlarında çıkartıldı ve yüzeyleri zımparalanarak parlatıldı. 1 mm çaplı elmas kare piramit uç ve 50
N yük uygulanarak Vickers cinsinden sertlik değerleri elde edildi.
International Symposium on Light Alloys and Composite Materials
UHAKS
Levent Elen
Yunus Türen
Bünyamin ÇİÇEK
Yavuz Sun
Ferdi Yıldırım
Hayrettin Ahlatçı
Mehmet Ünal
Erkan Koç
Abstract
Fiber Metal Laminate (FML) with specific strength and low densities, which is a family of hybrid composite
structure formed from the combination of metal layers sandwiching a fiber-reinforced plastic layer, have big potential in
aeronautical applications in nowadays [1]. Researchers have tried to fabricate laminated composite materials in order to
meet demands of industry. Available literature describes already applied laminates consisting of aluminium alloys and
glass fibres (GLARE®), carbon fibres (CARALL®) and aramid fibres (ARALL®) [2]–[4]. Today, materials research is
moving towards natural fibre composites/laminates. It is because of factors such as low weight, cost effectiveness, man’s
desire to go in for natural products, environment friendliness, renewable nature, biodegradability with respect to fiber,
and ready use of plants/trees with less processing [5]. The aim of this study is to investigate of microstructural and
mechanical performance of metal laminated composite using both natural fibers and industrial fibers as reinforcement.
1050 H24 Aluminum sheet with 0.25 mm thickness was used as matrix material. Silk fabric and S2-glass fiber were
reinforced with aluminum separately. Aluminum sheets were cut to suitable size for hot pressing. Mechanical grinding
was applied to improve surface roughness and adhesion mechanism. Metal sheets were washed with distilled water and
ethanol, respectively. Then they were waited in the chromic acid solution. Epoxy resin and hardener were weighed
(100:20 ratio %wt) and mixed homogenously for lamination process. Two different samples for each reinforced composite
were prepared for curing process under heat and pressure in the hot-pressing device according to the metal-fiber-metal-
fiber-metal stacking sequence (Figure 1) by hand lay-up. The prepared laminate composites were cured at 80 °C and
under 1 ton pressure for three hours. Microstructures of laminate composites were characterized using Scanning Electron
Microscope (SEM). Samples were prepared for tensile test to examine mechanical properties. Results show that good
adhesive bonding was achieved and there were no macro defects such as porosities in microstructure for all specimens.
Composites exhibited different mechanical performance (Table 1) and S-2 glass fiber reinforced composite showed best
mechanical properties among the specimens. But when the adhesion mechanism of the silk fabric to the resin is improved,
it can be used as an alternative natural reinforcement for fiber metal laminates.
International Symposium on Light Alloys and Composite Materials
UHAKS
Mustafa Yunus ASKIN
Yunus Türen
MUHAMMET EMRE TURAN
Yavuz Sun
Hayrettin Ahlatçı
Abstract
Aluminium is widely used in aircraft and automotive industry. Since aluminium and its alloys have
many excellent properties such as low density, good corrosion resistance, machinability and electrical conductivity
compared to other materials, high-performance materials, which are both very durable and lightweight, must be
used in the manufacture of air and space vehicles. These loads are subjected to thermal shocks with sudden
temperature changes in power systems, corrosion due to ambient conditions, and resultant fatigue of different loads
encountered in working conditions. The formation and progress of fatigue cracks is one of the most important
issues in aircraft design. For example, it has been observed that multiple fractures resulting from the formation and
progression of multiple fatigue cracks have resulted in considerable damage.
International Symposium on Light Alloys and Composite Materials
UHAKS
Fazil Hüsem
Fatma MEYDANERİ TEZEL
Serdal HAN
Hayrettin Ahlatçı
Atakan BOĞA
Melih SEMERCİ
Zinc (Zn) has been widely used as main alloying element in magnesium alloys. Zn improves corrosion resistance
and strength of magnesium alloys by grain boundary strengthening, solid solution and precipitation hardenings [1,2]. Zn
has 6.2 wt% maximum solid solubility in Mg and together with Mg can form binary coherent compounds [3].
International Symposium on Light Alloys and Composite Materials
UHAKS
Hüseyin Zengin
Yunus Türen
Hayrettin Ahlatçı
Yavuz Sun
Emre Öztürk
In the study, the AZ31 and AZ31+ La%0.2 Mg alloys were produced by low pressure casting method
following homogenization at 400°C for 24 hours and the hot rolling process applied with 15% deformation rate
per pass at 400°C. The surface treatment process of shot peening was practised on materials for enhancement
corrosion properties of them. To observe corrosion behaviour of investigated alloys the immersion corrosion test
in %3.5 NaCl environment and metallographic examination were utilized.
International Symposium on Light Alloys and Composite Materials
UHAKS
Soner Arı
İsmail Hakkı Kara
Medine Kılıç
Yaren Karauğuz
Okan Ünal
Yunus Türen
Yavuz Sun
Süleyman Yaşın
Batuhan Özusta
Hayrettin Ahlatçı
In the study, the AZ31 and AZ31+ La%0.5 Mg alloys were produced by low pressure casting method
following homogenization at 400°C for 24 hours and the hot rolling process applied with 15% deformation rate
per pass at 400°C. The surface treatment process of shot peening was practised on materials for enhancement
mechanical properties of them. The surface roughness of AZ31 and AZ31+ La%0.5 Mg alloys how is developed
by shot peening process also was determined.
International Symposium on Light Alloys and Composite Materials
UHAKS
Nihal Kanca
İsmail Hakkı Kara
Özlem Keleş
Canan Dursun
Okan Ünal
Yunus Türen
Yavuz Sun
Hayrettin Ahlatçı
Süleyman Yaşın
Abstract
In this study, AZ31 and AZ31+1.0La wt% alloys were produced by a low pressure die casting method.
The rolling capability of these alloys was investigated at different rolling parameters such as speeds and
deformation rates. Macro images of sheets were utilized to observe effects of amount La on rolling capability and
light optical microscopy, were employed to characterize the microstructure of the alloys. It was observed that crack
formation usually was occurred on lower rolling speeds and higher deformation rates.
International Symposium on Light Alloys and Composite Materials
UHAKS
İsmail Hakkı Kara
Hayrettin Ahlatçı
Yunus Türen
Yavuz Sun
Mehmet Ünal
Thermal barrier coatings (TBCs) are used in high temperature applications to extend lifetime of metallic
components. Especially, aircraft components such as turbine blades or vanes coated with TBCs [1]. In operating
conditions, these components exposed to oxidation and corrosion. Thus, TBCs have limited lifetime in high temperature
conditions. To determine the lifetime of TBCs, there are a few methods such as furnace thermal cyclic test, burner-rig
test or jet engine thermal shock test [2]. Under high temperature conditions, oxygen diffuses from top coat to bond coat
and, thermally grown oxide (TGO) layer form at the interface. This layer leads to high stress due to thermal expansion
mismatch between bond and top coat. In figure 1, there is an example image taken at the end of furnace cyclic test for a
tbc system. For this reason, TBCs are usually spalled from the TGO layer [3]. In this study, thermal cycling tests will be
explained with experimental data.
International Symposium on Light Alloys and Composite Materials
UHAKS
Kadir Mert DOLEKER
Yasin OZGURLUK
Hayrettin Ahlatçı
Abdullah Cahit KARAOGLANLI
Magnesium have an enormous potential for automobile and aerospace industries due to its low density, high
specific strength and good damping ability [1]. However, the low wear resistance and low mechanical properties of Mg
hinder the use of Mg in industrial applications [2]. To improve these low properties of Mg, Mg metal matrix composites
are widely produced with different reinforcements such as SiC [3], B4C [4], Al2O3 [5]. TiC is a reinforcement material
with high hardness and extreme wear resistance [6]. However, the investigation of the effect of TiC on mechanical and
wear properties is quite limited.
International Symposium on Light Alloys and Composite Materials
UHAKS
Fatih AYDIN
Yavuz Sun
MUHAMMET EMRE TURAN
Hayrettin Ahlatçı
Yunus Türen
Mustafa ACARER
Magnesium alloys have great potential in aerospace, automotive and electronic industries due to high specific
strength and low densities [1], [2]. Because high specific strength and lightweight materials are needed to improve energy
efficiency [3],[4]. However, magnesium alloys have poor mechanical properties, so this situation limits the usage of
magnesium in practical applications. There have been a lot of attempts by researchers to overcome deficiencies of
magnesium alloys, especially for decades. Researchers develop mechanical properties of magnesium by incorporating
reinforcement materials. Micron size reinforcements are generally preferred but nowadays, nano-size materials especially
carbon based are becoming popular subject for researchers. In this study, graphene nanoplatelets (GNPs) which is an
allotrope of carbon is used as a reinforcement material for magnesium matrix composite. Aluminum was also used to
evaluate its binding effects on Mg-GNPs composite. Pure Mg, Mg-0.25 wt.% GNPs, Mg-3Al-0.25 wt.% GNPs and Mg-
9Al-0.25 wt.% GNPs composites were fabricated using semi powder metallurgy technique. GNPs was exposed to
ultrasonication process in ethanol for an hour in order to break Vander Waals bonding between carbon atoms. Mg-Al
powder (mixed in Turbula mixer for two hours) was added to GNPs/Ethanol solution. Powders were mixed using
magnetic stirrer which is connected to the vacuum distillation system. Process was continued until the ethanol removed
from the system. Then obtained powder was dried in vacuum drying oven. Dried powders were compacted in graphite
mold under 50 MPa applied load in hot pressing device. Argon was used to prevent oxidation and pressing, and sintering
temperatures were chosen as 550 ºC. Experimental densities were calculated by Archimedes technique. Microstructures
of produced samples were characterized using X-ray diffraction and Scanning Electron Microscope (SEM). Hardness test
was applied according to the Vickers test method. Compression tests were performed for all samples to investigate
mechanical effects of aluminum and GNPs on magnesium-based composite. Results show that uniform distribution of
carbon atoms is seen for GNPs reinforced composites. Figure 1 shows SEM images of Mg-3Al-GNPs and Mg-9Al-GNPs
composites. Microstructures are free of macro porosities. As shown in Table 1, hardness of pure magnesium is
significantly improved with the addition of Aluminum and GNPs. It can be concluded that reinforcement materials may
restrict the dislocation motion and aluminum can exhibit lubricant effect between matrix and GNPs. Compression tests
reveal that 0.2% Compression Yield Strength (CYS) and Ultimate Compression Strength (UCS) are enhanced with the
addition of reinforcement. Thus, mechanical properties of pure magnesium were significantly improved even low content
of carbonaceous reinforcement.
International Symposium on Light Alloys and Composite Materials
UHAKS
MUHAMMET EMRE TURAN
Yavuz Sun
Fatih AYDIN
Hüseyin Zengin
Yunus Türen
Hayrettin Ahlatçı
Abstract
Rare earth (RE) additions can improve mechanical properties at room and elevated temperatures, formability
and castability of magnesium alloys [1-3]. Recently, numerous studies have been conducted about wrought Mg-Zn-Zr-
RE alloys due to their excellent strength and great potential for further development. In this study, microstructure,
mechanical and corrosion properties of as-cast and as-extruded Mg-6Zn-0.5Zr (wt%) alloy, also denoted as ZK60, with
minor La addition were investigated. Mg-6Zn-0.5Zr-0.2La magnesium alloy was produced by low-pressure die casting
method under a protective argon gas atmosphere. Pure Mg (99.9%) ingots were melted at 750 °C and pure Zn (99.7%),
Mg-30 wt% Zr and Mg- 30 wt% La master alloys were added into the molten Mg. The melt was held at this temperature
for 30 min and stirred for 15 min to ensure a full dissolution of alloying elements. After applying a pressure of 2 bar into
the air tight electric resistance furnace, the melt was transferred from the crucible to the steel mould preheated to 250 °C
through the rising steel tube and cylindrical ingots with a diameter of 34 mm and length of 190 mm were obtained. After
casting, the as-cast alloys were homogenized at 400 °C for 24 h and water quenched. Then, each homogenized billet was
machined into cylindrical bar with a diameter of 32 mm and length of 30 mm. For extrusion process, the machined billets
and the extrusion die were preheated to the target temperature for 40 min and directly extruded at an initial temperature
of 300 °C with an extrusion ratio of 16:1 and a ram speed of 0.3 mm.s-1. Microstructure characterizations were conducted
by a Nikon optical microscope (OM) and a Carl Zeiss Ultra Plus field emission scanning electron microscope (SEM)
equipped with an energy dispersive spectroscopy (EDS). The constituent phases in the as-cast alloy and the macro-texture
of the extruded alloy were characterized by X-ray diffraction (XRD-Rigaku Ultima IV). Tensile tests were conducted on
a Zwick/Roell Z600 universal testing machine at a strain rate of 1.67 x 10-3 s-1 at room temperature (RT). The samples
for immersion corrosion test (Φ 5 mm x 15 mm) were cut from the half radius of the alloys, followed by grinding and
polishing. Then, the samples were immersed in 3.5 wt% NaCl solution at room temperature for 72 h. The electrochemical
corrosion tests of the alloys were also performed in 3.5 wt% NaCl solution at room temperature by a Gamry model
PC4/300 mA potentiostat/galvanostat with DC105 corrosion analysis.
International Symposium on Light Alloys and Composite Materials
UHAKS
Hüseyin Zengin
Yunus Türen
MUHAMMET EMRE TURAN
Hayrettin Ahlatçı
Yavuz Sun
Bu çalışma kapsamında 1075 ve 15N20 kalite çeliklerinden patern kaynağı
yöntemiyle imal edilmiş olan damascus çeliğinin mikroyapı analizleri, vickers
sertlik değerleri, darbe-çentik enerjisi değerleri ve standartlarca hazırlanan
numunelerle(Şekil.1) yapılan yorulma deneyinden elde edilen sonsuz yorulma
ömrü ve wöhler eğrisi belirlenmiştir.
İncelenen damascus çeliği korozyon dayanımları ve mekanik özellikleri
birbirinden farklı olan 1075 ve 15N20 kalite çeliklerinden patern kaynağı
yöntemiyle imal edildiğinden dolayı tabakalı çelik-çelik kompozit bir yapıya
sahiptir.[1-8]
Yüksek
mukavemetli
çeliklerin
alternatifi
düşünülebilecek damascus çeliğinin hareli(tabakalı) yapısının dinamik yükler
karşısında sergileyeceği yorulma davranışının belirlenmesi amacıyla plaka
yorulma deneyi şuana kadar başka bir çalışmada yapılmamıştır.
International Symposium on Light Alloys and Composite Materials
UHAKS
Furkan ACAR
Fatma KÖZ
Hakan KIRDAN
SAİT ÖZÇELİK
Yavuz Sun
Yunus Türen
Süleyman Yaşın
Emre Demirci
Hayrettin Ahlatçı
Thermal barrier coatings (TBCs) are generally used as a protective coating in gas turbine engine components in
aerospace and aircraft industry [1]. Especially, TBCs applications used critical region parts exposed to high temperatures
such as oxidation, hot-corrosion, thermal shock failures and CMAS (calcia–magnesia–alumina–silica) attack [2].
Volcanic ash degradation of TBC is a serious problem for many high temperature applications in aggressive environment
such as turbine blades and vanes in gas turbines [3]. Impurities arising from the desert and volcanic environment dusts
such as calcia–magnesia–alumina–silica (CMAS) formations cause degradation during the service conditions [4]. In this
study, the effect of volcanic ash based failures were investigated and discussed in TBC systems.
International Symposium on Light Alloys and Composite Materials
UHAKS
Yasin OZGURLUK
Kadir Mert DOLEKER
Hayrettin Ahlatçı
Abdullah Cahit KARAOGLANLI
Raylar demiryolu alt yapısının en önemli parçasıdır. Demiryolu altyapısında kullanılan raylarda
üzerinden geçen yük esnasında meydana gelen gerilmelerin bilinmesi, mekanik özelliklerini ve
kullanım ömürlerini tahmin etme hususunda önemli bilgiler vermektedir. Bu çalışmada, demir yolu
hattına döşenmiş R260 kalite ve mantarı sertleştirilmiş R350 HT kalite raylarda gerilme ölçümleri
yapılmıştır. Gerilme ölçümlerinde özel elektriksel dirence sahip bir aparat olan gerinim ölçerler (strain
gauge) kullanılmış ve ölçümler hem düz yolda hem de virajlı kurplarda yapılarak kıyaslamalar
yapılmıştır. Sonuçlar değerlendirildiğinde, mantarı sertleştirilmiş raylarda üzerinden yükü ve hızı
bilinen vagonlar geçtiğinde meydana gelen gerilim değerleri normal raylara göre daha düşük çıkmıştır.
Aradan iki aylık bir süre geçtikten sonra ölçümler tekrarlandığında herhangi bir mekanik hasarın
olmadığı benzer gerilme değerlerinin çıkmasıyla anlaşılmıştır.
Rails are the most important part of the railway infrastructure. Knowing the stresses that occur during
the load passing on the rails used in railway infrastructure gives important information about the
estimation of mechanical properties and service life. In this study, strain of R260 quality and head
hardened R350 HT quality rails on the rail lines was measured. Strain gauges, which have special
electrical resistance, were used in the stress measurements and the measurements were made on
both straight and curved curves. When the results were evaluated, the tension values on the head
hardened rails were lower than the normal rails when the wagons (the load and speed are known)
were passed. After two months, the measurements were repeated, and similar stress values were
obtained without any mechanical damage.
International Symposium on Railway System Engineering
ISERSE
MUHAMMET EMRE TURAN
Yavuz Sun
Hayrettin Ahlatçı
SAİT ÖZÇELİK
Ulaşım sektörü, her yönüyle, ülkerin refah düzeyi için belirleyici bir parametredir. Özellikle sanayi
ürünlerinin, nakliyesinin kolaylığı ve nakliye maliyetlerinin düşük olması önemlidir. Demiryolu ulaşımı
bu noktada kolay, ucuz ve güvenli bir çözümdür. Tabiki bu çözümü uygulayabilmek için de yeterli
demiryolu ağı ve altyapıya sahip olmak gereklidir. Bu ihtiyaca binaen, ülkemizde demiryolu sektörüne
büyük yatırımlar yapılmaktadır. Demiryollarındaki gelişmelerle beraber ortaya çıkan daha kaliteli
malzeme ihtiyaçları ve bu malzemelerin maliyetleri, ihtiyacın yerli kaynaklarla karşılanması fikrini
ortaya çıkarmaktadır. Bu bağlamda ülkemizin daha önceden kullanmadığı ya da ithal ederek kullandığı
uzun ömürlü rayların yerli kaynaklarla imal edilmesi projelendirilmiş ve TÜBİTAK desteği ile başarılı bir
şekilde üretilmiştir.
Bu çalışmada, Kardemir A.Ş., Karabük Üniverstesi ve DATEM işbirliği ile, ülkemizde ilk kez EN 13674
standardına göre R350HT kalite mantarı sertleştirilmiş (uzun ömürlü) raylar üretilmiştir. Saha
kondüsyonları ve aşınma profilleri incelenmiş, laboratuvar ve servis şartlarındaki başarıları ortaya
konulmuştur.
The transport sector is a decisive parameter for the welfare of the country in all aspects. Particularly, it
is important that the transportation of industrial products, ease of transportation and low transportation
costs. Railway transportation is easy, cheap and safe at this point. Of course, it is necessary to have
adequate rail network and infrastructure to implement this solution. With this need, large investments
are made in the railway sector in our country. The need for higher quality materials and the costs of
these materials together with the developments in the railroads brings up the idea of meeting the need
with domestic resources. In this context, our country has previously imported or not used to be
manufactured with domestic resources long-life rails have been designed and successfully produced
with the support of TUBITAK.
In this study, the condition and wear profiles of the rugged rails of the R350HT quality mushroom
hardened (long life) produced in accordance with the EN 13674 standard were investigated in
cooperation with Kardemir AS, Karabük University and DATEM.
In this study, in accordance with EN 13674, R350HT quality head hardened (long life) rails were
produced for the first time in Turkey in cooperation with Kardemir AS, Karabük University and DATEM.
Field conditions and wear profiles were examined and their success in laboratory and service
conditions were determined.
International Symposium on Railway System Engineering
ISERSE
Hayrettin Ahlatçı
Yavuz Sun
İsmail Esen
MUHAMMET EMRE TURAN
SAİT ÖZÇELİK
İBRAHİM TOZLU
In this study, the wear behavior of hot rolled AZ31 and AZ31-X wt% La Mg alloys were investigated. After the microstructure characterization, hardness and wear tests, the effect of La on the wear resistance of AZ31 Mg alloy were reported. Hot Rolling process introduced the twins and DRXs on the microstucture wherein the changing of grain boundaries density impart wear resistance to AZ31 Mg alloy.
International Conference of Advanced Materials and Manufacturing Technologies
ICAMT
İsmail Hakkı Kara
Hayrettin Ahlatçı
Yunus Türen
Yavuz Sun
Harun ÇUĞ
Mehmet Ünal
Yorulma mukavemeti, günümüzde kullanılan tüm malzemeler için önemli bir kriter haline gelmiştir. İlk başlarda malzemelerin statik olarak taşıdıkları yükleri servis şartlarında taşıyamadıkları göze çapmıştır. Bu durum “çevrimli yükleme” olgusunun literatüre girmesine sebep olmuştur. Çevrimli yüklemeler, malzemenin yüzeyinde bir çatlak oluşturarak ya da mevcut bir süreksizlikten faydalanarak hasara sebep olurlar. Yorulma mukavemetinin belirlenmesinde bir çok test yöntemi ve cihaz mevcuttur. Bunların tamamı belirli bir yükün, farklı şekillerde, tekrarı esasına dayanmaktadır. Uygulanan testler arasında en az maliyetli ve en basit olan yöntem dönel eğmeli yorulma testidir.
Bu çalışma kapsamında muhtelif araştırmalarda kullanılmak üzere R.R. Moore tipi bir yorulma test cihazının tasarımı ve mevcut imkanlarla imali anlatılmaktadır. Cihaz 1.5hp gücünde bir motorla dönme hareketini gerçekleştirebilmekte ve maksimum 5000 devir/dakika hıza ulaşabilmektedir. Cihaz üzerinde bulunan sürücü ile hız ayarlamaları da yapılabilmektedir. Numunenin çevrim sayısı ise cihaz üzerindeki elektronik sayaç vasıtasıyla kaydedilmektedir. Farklı boylarda numunelerin bağlanabilmesi için lineer kızak sistemi ve parça kırıldığında cihazı otomatik olarak durdurabilecek bir mekanizma mevcuttur. R.R. Moore tipi yorulma test cihazında var olan terazi tipi yükleme sistemlerinin aksine bu cihazda yük hücresi kullanılarak daha hızlı ve doğruluk oranı daha yüksek testler yapılabilmektedir. Fatigue strength used nowadays for all materials has become an important criterion. At first, materials, they carry the static applied loads, were observed to withstand these loads in service conditions. In this case concept of "loading cycle" has led to the introduction into the literature. Cyclic loading can cause damage by creating fracture on the surface of the materials or benefiting from an existing discontinuities. There are many machine and method for determining the fatigue strength. All of them is based on repetition of a load in different ways. Rotating bar bending test among the tests used is low cost and most simple method. In this study, design and manufacturing of R. R. Moore type fatigue test device used in various studies are described with existing facilities. The device can perform
rotational motion by A motor with 1.5 hp and can reache a speed of maximum of 5000 rev / min. Speed adjustment can be made with the drive on the device. The number of cycles is recorded simple by electronic meters on the device. Linear slide system has been established to test sample of different sizes on the device. In addition, a mechanism automatically stopped when specimen broken is available on the device. In the designed device more accurate and faster tests can be done using load cell in contrast to existing scale type loading system in R. R. Moore-type fatigue testing devices.
International Symposium on Industrial Design Engineering
ISIDE14
Emre KÜÇÜK
SAİT ÖZÇELİK
Kerem Ali BAKACAK
Yavuz Sun
Hayrettin Ahlatçı